What must be done to a surface before pins are welded?

• A. Coat with oil
• B. Clean the surface to bare metal
• C. Wipe with water
• D. Grind to bare metal

Answer: (B)

Cleanliness of the surface is essential because contaminants such as oil, grease, paint, rust, or oxide layers prevent proper fusion between the base metal and the weld. When the surface is cleaned to bare metal, you remove these barriers, allowing the molten metal to wet and fuse with the metal beneath. This leads to a stronger, more reliable joint with fewer defects like porosity or inclusions. Wiping with water leaves moisture, and coatings like oil would contaminate the weld, while grinding to bare metal is a method to remove coatings; the key requirement is exposing clean metal, hence cleaning to bare metal is the best description of the needed preparation.